On a planet that has been overwhelmed with square boxes, die-cut packaging is different and risky.
Overcome packaging being a container and think of packaging like a shape in an experience. Die-cutting provides the opportunity to turn a simple package into a custom made construct, perfect to carry the product you sell, and suit your brand identity, with precision engineering. The use of both cutting and die-cut in the investigation of the creative process is central here at Premier Rigid Boxes.
Die-cutting is a more exactent manufacturing operation in that a special steel die (the die is what is referred to in this application) cut, scored, or creased the packaging material into specific shapes and patterns.
Just imagine that it is a cookie cutter, only not of cookies, but of cardboard, paperboard, corrugate, or Kraft. The die punches out the wanted shape of a flat sheet, you also can produce:
That is how we transform plain cardboard into fancy as well as structural 3D packaging.
Two key cutting techniques are important to use in packaging and go hand-in-hand:
All of these ways of cutting combine to produce the outer box and the inner fitments.
Your packaging should be more than a wrapping in a market today where the need of space is sufficient. It must talk, sell and astonish.
That is what makes die-cutting a great option:
Die-cutting can be modified as per your requirement in terms of specific structures that suit your product. Either box is a square soap piece or a triangular chocolate piece, the packaging may suit.
Make peek-a-boo cuts so the consumer can see a product without really handling the box which could be well used in candles, snacks or even cosmetics.
Wishing to have scalloped edges? A logo molded in the front panel? A double-sided insert that folds on itself and has snap tabs? Once you have the die-cutting, there is really no limit to what imagination can do.
Die-cut boxes are usually folded and cryptically creased so that they can be set up fast. This saves human efforts, transportation, transportation time and packaging mishaps.
Die-cutting has the ability to minimize waste of material respectively when you plan your layout. In addition, most of the die-cut-boxes are composed of recyclable paper-based boards.
And so, it is time to make the concept more colorful by means of a selection of bright examples of its application:
Computer guided CNC or laser machines are used in the creation of custom dies, which are accurate. The knife is held on to a wooden or metal handle and cut to a definite shape to fit your packaging template.
Die-making involves:
A die can be used repeatedly on a large production run, which makes it affordable to brands with repeatability requirements and high quantity.
Die-cut material does not react to every material identically. The most widespread ones are:
Depending on the thickness and the rigidity of the material, the nature of die and press required is determined.
Although both approaches are precise they are used to achieve different results.
At Premier Rigid Boxes, we have a way of assisting you to make the most appropriate selection among cutting techniques depending on your budget, materials, and design.
Allow Premier Rigid Boxes to assist you in coming up with a unique packaging as distinguished as your brand. You want it to be cut, creased, and folded? Or even more? We do it.
Cathy
